| Brand Name: | Mingseal |
| Model Number: | FS600A |
| MOQ: | 1 |
| Price: | $28000-$150000 / pcs |
| Delivery Time: | 5-60 Days |
| Payment Terms: | L/C,D/A,D/P,T/T,Western Union |
As smartphone cameras evolve, Compact Camera Modules (CCM) continue to push the limits of size, resolution, and durability. One critical process in CCM manufacturing is dust-catching glue dispensing, which requires consistent adhesive thickness and stable efficiency to ensure lenses and sensors remain contamination-free.
The Mingseal FS600 Series Inline Visual Dispensing Machine is engineered specifically to meet the unique challenges of dust-catching glue applications. It combines high-speed inline dispensing, precise thickness control, and automatic glue defect inspection to deliver robust results for high-volume production lines in Southeast Asia, India, and other global consumer electronics hubs.
CCM lens modules suffer from particle contamination when dust-catching glue thickness varies or coverage is incomplete, leading to optical defects, reduced lens clarity, and increased assembly line rejects at final inspection.
Inconsistent coating thickness from poorly controlled jet valves or manual dispensing, combined with undetected glue breaks, overflow, or missing spots, allows dust to enter sensitive camera optics. Without real-time glue integrity detection, defects pass through multiple stations before discovery, multiplying scrap cost.
The FS600 series provides flexible thickness process control—high-speed jet valve for coatings above 30μm and pad-printing module for thin layers below 30μm. Integrated high-resolution visual positioning aligns each nozzle path for repeatable accuracy, while built-in glue integrity sensors detect breaks, overflow, or missing spots in real time, stopping the line before defective modules advance.
Implementation steps: 1) Select jet valve or pad-printing module based on target coating thickness 2) Configure vision alignment for lens/barrel fiducial features 3) Set glue integrity detection thresholds for break, overflow, and missing-spot 4) Validate coating uniformity with pilot run and inline AOI 5) Save validated recipe for repeatable high-volume production.
✔ Dust-catching glue for CCM lens and barrel sealing
✔ Gap-filling and underfill for camera modules
✔ Micro-coating for sensor modules and optical barrels
✔ Surface protection adhesive for optical parts
✔ Encapsulation of small lens components with consistent layer thickness
| Standard | Optional |
|
Cleaning Module |
Low liquid level detection and alarm |
|
Audible and Visual Alarm System |
Weighing module |
|
Vision Module |
Laser calibration module |
|
Air Pressure Regulation Module |
Dustproof module |
|
Piezoelectric Valve |
Special cleaning module |
|
Standard Operating Software |
Dispensing Module ( Screw valve /Precision Dispensing Controllers, etc ) |
|
X/Y/Z Axis Reference Point Calibration Module |
Double valve (Synchronous dispensing /Asynchronous dispensing ) |
|
IPC Industrial Control Computer |
Tilt and Rotate Module |
|
Nozzle Heating Device |
360 °Rotation Module |
|
Single Track |
Automatic loading/unloading |
Q1: Why is dust-catching glue critical for CCM modules?
A: Dust-catching glue prevents foreign particles from entering sensitive camera optics during assembly, ensuring higher yields and better lens clarity.
Q2: How does the FS600 Series manage different coating thicknesses?
A: For coatings above 30μm, it uses a high-speed jet valve. For thin layers below 30μm, the built-in tamp-printing head (FS600A module) provides uniform spreading without excess flow.
Q3: What if glue breaks or leaks occur during dispensing?
A: The machine’s real-time sensors check each bead for breaks, overflow, or missing spots, stopping the line if an issue is detected to prevent defective modules.
Q4: Can this system be integrated into our MES network?
A: Absolutely. The FS600 Series supports SECS-GEM/MES for full traceability, recipe management, and real-time production monitoring.
Q5: Where does Mingseal provide support?
A: Mingseal supports camera module makers across Southeast Asia, Vietnam, Korea, and other global hubs with local training, remote diagnostics, and rapid service response.
Mingseal is a leading precision dispensing equipment manufacturer with decades of experience in high-end electronics production. Our smart inline systems, proprietary vision algorithms, and advanced process modules help top CCM and optical module factories worldwide achieve stable output and premium yield.
Contact Mingseal today for a free consultation, process demo, or custom solution for your dust-catching glue production line!